Online fluid

June 2019

#Complex Diagnostics of Machinery #Innovation #Predictive maintenance #Artificial intelligence

Project's goal

Prolong lifetime of machinery for car production by means of improvement of classic filtrations.

Increase efficiency

Results

Continuous check of filtrations and filtered oil with on-line transfer of data to PC or mobile phone.

Description of solution 

Maintenance of good condition of oils in machines is a key element for maintenance of efficient car production. In Škoda Auto in Mladá Boleslav, we have 1500 hydraulic devices in total, and they all need oil for their smooth running. Primarily, our team takes care of more than 500 of these machines. We regularly take samples from these machines, analyse them in our laboratory and try to keep them in the best quality. If the oil does not meet the prescribed standards, it can be maintained using several methods. One of them is for instance a properly implemented filtration of oils. However, in this project we have installed smart sensors for even greater usability of filtration, classic filtration and we have thus developed clever filtration, which is represented by a new device that enables filtration and measurement of lubricant parameters directly on the filtration device. Values of mechanical impurities, water, oil flow, pressures and temperature of lubricants are now available on-line in form of visualisation forming a simple ecosystem. This subsequently leads to effective use of filtration capacities, prolongation of oil lifetime and thus of machinery itself. 

Benefits

  • Effective use of time, savings during testing
  • Wider range of monitored quantities
  • More accurate knowledge of filtered material
  • Measurement of mechanical impurities and amount of water in the filtered oil
  • Monitoring of flow, pressure, oil temperature and filtration status

Project solvers

Tiered list image

Aleš Křováček

Coordinator of service and diagnostics of machinery

Tiered list image

Jakub Svatoň

Specialist in tribodiagnostics